Categories
Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

Aluminum conductor steel reinforced recycling machine to be delivered to US customer soon

A week ago, we completed the production of a customized aluminum conductor steel reinforced recycling machine for an American customer, and it has been successfully assembled for trial operation. From the design blueprint to the precise assembly, every step of the process has been devoted by our professional team. After the equipment was assembled and put into trial operation, the outstanding performance of the equipment made the American customer highly praised. All the core indexes met or even exceeded expectations, showing strong strength and reliability.

This aluminum conductor steel reinforced recycling machine is an advanced equipment integrating high-efficiency separation and cutting, designed to handle the recycling of aluminum conductor steel core cables. The core components PLC and motor form a solid “core”, providing a stable “brain” and surging power, for which we give up to 1-year warranty commitment, and the whole machine also enjoys a 1-year warranty, to ensure that customers have no worries, rest assured that they can put into production and operation. The power configuration of the equipment is 18.5kw + 3kw + 0.75kw, the power output is highly efficient and adaptable to the production rhythm, which can comfortably cope with complex processing tasks.
Aluminum conductor steel reinforced recycling machine to be delivered to US customer soon
The maximum processing speed of the machine can reach 50 meters per minute, which greatly improves the working efficiency. In addition, the equipment’s feed opening diameter of 200mm supports the feeding of multi-stranded cables, while the feed diameter of 100mm ensures the efficient separation of aluminum and steel cores and meets the 99% separation rate requirement, the design is simple and practical, which greatly improves the flexibility and adaptability of production. At the same time, the cutting length of the equipment is adjustable, respectively 10mm, 20mm, and 50mm, to adapt to the needs of different customers. With dimensions of 2000mm x 1800mm x 2450mm and a weight of 2000kg, the machine conforms to standard industrial dimensions and is easy to install and operate.

At present, the factory also reserves a part of the existing machine, aiming to provide faster service for customers with urgent needs. Once an order is placed, it can be shipped immediately, ensuring fast delivery and no long waits, allowing you to get your production schedule up to speed quickly. If you’re looking for an efficient and reliable Aluminum Conductor Steel Reinforced Recycling Machine, give us a call today. We have a team of professionals standing by to answer your questions and work together to create a better future for the green ACSR recycling industry.
Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

Categories
Latest Cable Recycling Machine and Industry News

Aluminum Conductor Steel Reinforced Recycling Machine, Efficient Aluminum-Steel Separation Solution

In the wave of global environmental protection and resource recycling, waste ACSR cables (Aluminum Conductor Steel Reinforced) have become an urgent problem to be solved. How to effectively recycle and utilize aluminum and steel in waste ACSR cables, not only to reduce the waste of resources but also to promote the progress of environmental protection, has been the focus of the industry.

ACSR (Aluminum Conductor Steel Reinforced) cables are a common type of high-strength cable with a steel core and an aluminum conductor wrapped around the outer layer. Since these cables are widely used for power transmission, their recycling is particularly important for environmental protection and resource conservation. However, the complex structure of ACSR cables makes the process of separating aluminum from steel relatively difficult, and it is difficult for traditional recycling equipment to achieve efficient separation, our ACSR cable recycling equipment was developed to solve this problem.
Aluminum Conductor Steel Reinforced recycling machine
Aluminum Conductor Steel Reinforced recycling machine

The equipment adopts a sophisticated design and powerful power configuration to ensure stable operation while achieving efficient separation. The power system consists of an 18.5 kW main motor, a 3 kW auxiliary motor, and a 0.75 kW low power motor, for a total power of 22.25 kW, which is more than enough to support the complex separation process. The equipment’s inlet width of 200 millimeters allows for simultaneous processing of multiple strands of cable, increasing processing efficiency and making the equipment suitable for recycling projects of all sizes. The equipment can also process cables up to 100 millimeters in diameter, covering most used ACSR cable sizes.

Our ACSR cable recycling equipment is designed not only to focus on processing capacity and separation results but also to enhance the user experience. The compact structure of the equipment, with dimensions of 2000mm x 1800mm x 2450mm, occupies a reasonable amount of space, making it easy to lay out in the recycling premises. The equipment weighs 2,000 kilograms, ensuring the stability and safety of the operation process. The core components of the separation process consist of one fixed knife (made of H13) and six moving knives (made of H13), which enable precise cutting and separation, ensuring that the purity of the aluminum and steel is not compromised during the cutting process.


The equipment is extremely efficient, with a maximum processing speed of up to 50 meters per minute, which greatly increases the recovery speed and allows the entire line to complete a large number of separation tasks in a short period. In addition, the equipment is equipped with a special three-speed drive reducer to ensure that the smoothness and precision of cutting are maintained at high speeds. The length of the cut material can be set to 10 mm, 20 mm, or 50 mm as required to meet the requirements of materials for different applications. Thanks to the precise separation and cutting design, the machine’s sorting rate is up to 99%, ensuring the purity and quality of the separated aluminum and steel, and this high separation rate also makes subsequent recycling more convenient.

Our ACSR recycling machine is not only suitable for large-scale waste cable processing but also has a high degree of reliability and stability. Equipped with a PLC control system, the machine is easy and safe to operate, ensuring efficient and stable separation results over long periods. At the same time, core components such as engine, bearings, gearbox, motor, pressure vessel, gears, and pumps are covered by a 1-year warranty, ensuring a worry-free experience for customers.If you have any questions or need further information, please feel free to contact us. Our contact information is as follows:

Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

Categories
Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

Singapore customer testing aluminum conductor steel reinforced recycling machine at the factory

Recently, a significant equipment test was underway in our factory, where a customer from Singapore was conducting a comprehensive test of our Aluminum Conductor Steel Reinforced Recycling Machine.

From the moment the Singaporean customer stepped into our factory, it was an important journey to check the quality of this recycling machine. The Aluminum Conductor Steel Reinforced Recycling Machine under test is designed to handle ACSR material in power cables. It has been designed with a unique process for the recycling of ACSR, a special material.

Singapore customer testing aluminum conductor steel reinforced recycling machine at the factory
aluminum conductor steel reinforced recycling machine

The working principle of the machine includes cutting the aluminum strand into small sections, which are then further crushed. The system employs advanced separation technology to separate the aluminum from the steel using magnetic separation and air sorting to maximize aluminum recovery while ensuring that the steel is recovered without loss. The process also includes a dust removal system to minimize dust pollution to the environment. The main components of the Steel Core Aluminum Strand Recycling Machine include a cutter, a pulverizer, a magnetic separation system, an air sorting system, and a dust removal system, which work in tandem to ensure efficient separation of aluminum and steel. The machine is equipped with a touch screen control panel for easy operation. The system is also equipped with an aerial connector for smooth integration and control, and the display is in English to ensure clear and intuitive operation for users worldwide.

The Singaporean customer was fully focused during the entire testing process, carefully observing each step of the operation and having in-depth communication with our technicians from time to time. The stability of the equipment was highly evaluated by the customer, whether it is high-speed operation or continuous work, the machine can maintain smooth operation. We can see from their eyes that they are very interested in and looking forward to this Aluminum Conductor Steel Reinforced Recycling Machine. Our technicians were also patiently explaining and assisting to ensure that the customers could fully understand the functions and advantages of the equipment.If you have any questions or need further information, please feel free to contact us. Our contact information is as follows:

Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

Categories
Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

Venezuelan recycler’s choice, Aluminum-Conductor Steel Reinforced recycling machine.

In the field of resource recovery, Suny Group stands out with its innovative recycling technologies, especially in the treatment of Aluminum-Conductor Steel Reinforced (ACSR) cables. This material is widely used in power transmission due to its high strength and lightweight properties. However, its recovery process is complex and requires specialized equipment and technology.

Suny Group factory provides an Aluminum-Conductor Steel Reinforced recycling machine, which not only separates aluminum and steel efficiently but also operates easily, saves space, and is easy to move. The machine can separate aluminum and steel quickly and cleanly through advanced mechanical principles, reducing the labor intensity and environmental pollution of the traditional manual dismantling process.
Venezuelan recycler's choice, Aluminum-Conductor Steel Reinforced recycling machine
After visiting Suny Group’s plant, a customer from Venezuela was amazed by the efficient recycling technology. The ACSR separation and recycling machine consists of two functions: cutting and separation. The cable enters the machine and is cut into small segments (the length size is adjustable) after cutting the steel and aluminum are mixed; after passing through a conveyor belt and a magnetic separator, the steel is sucked out and what remains is the aluminum He witnessed the machine in action, from the input of used ACSR cables to the output of separated clean aluminum and steel materials, the whole process is fast and efficient. The customer was so impressed with the machine’s novel technology and efficient performance that he decided to immediately purchase the equipment to start a recycling business in his area.

The customer realized that by using Suny Group’s ACSR recycling machine, he could contribute to the local environment and start a profitable business at the same time. The machine not only improves the quality of the recycled material but also meets the current global quest for a circular economy and sustainable development by reducing waste generation and increasing the reuse of resources. If you would like to get a detailed quote for this machine, please contact us via message or WhatsApp now!

Categories
Latest Cable Recycling Machine and Industry News

Workflow and field test of new aluminium conductor steel recycling machine.

The ACSR Recycling Machine is a state-of-the-art machine designed to address the complexities of recycling aluminium conductor steel reinforced cables. These cables are typically used in high voltage power lines and present unique challenges due to their composite aluminium and steel construction.The innovative design of the ACSR Recycler allows for the efficient separation and recycling of these materials, ensuring high purity and minimal waste.

Detailed workflow of the ACSR recycling machine. The feeding process starts with feeding the aluminium conductor steel cable into the machine. This can be done manually or via an automatic conveyor system. The machine is designed to handle cables of various sizes and thicknesses, ensuring versatility. Once the cable is fed into the machine, it passes through a series of rotating blades for the initial cut. This step segments the cable into manageable lengths for further processing. The segmented cable is then fed into the shredding and shredding unit. Here, powerful motors drive high-torque shredders that cut the cable into smaller, more uniform pieces. This step is crucial for the subsequent separation process. After shredding, the mixed material is transferred to a magnetic separation unit. This unit uses powerful magnets to effectively separate the steel component from the aluminium. The separated steel is collected in designated bins for further processing or resale. The remaining aluminium pieces undergo eddy current separation, which uses a magnetic field to separate any remaining non-ferrous metals. This step ensures the purity of the recovered aluminium, making it suitable for high quality recycling. The purified aluminium and steel are then sorted and collected in separate containers. The automated system of the steel core aluminium strand recycling machine ensures that the sorted material is ready for immediate use or transport to a recycling facility.

In field test results, the Aluminium Conductor Steel Recycling Machine demonstrated impressive throughput, processing up to 50m of cable material per hour. This high capacity significantly reduces the time and labour required for recycling operations. The machine’s aluminium and steel recovery rates were both in excess of 99%, highlighting its accuracy and effectiveness. The high purity of the recovered material is particularly impressive, meeting industry standards for the quality of recovered metals. During field tests, the steel-core aluminium strand recycling machine had minimal downtime and maintenance issues. Its robust design and high-quality components contribute to its reliability, making it a dependable asset for recycling facilities.

The Aluminium Conductor Steel Recycling Machine represents a major leap forward in recycling technology. With its efficient workflow and proven performance in the field, the SUNY GROUP Steel Core Aluminium Strand Recycling Machine promises to revolutionise the recycling industry and provide an effective solution for the sustainable management of aluminium conductor wire rope cables.Please do not hesitate to act now! You can get in touch with us by phone, email or online contact.

Categories
Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

The steel core aluminum strand recycling machine ordered by an Italian customer has been produced and will be shipped soon.

In the wire and cable industry, steel core aluminum stranded wire is a common material, and its recycling and reuse are of great significance to environmental protection and resource conservation. Two months ago, a customer from Italy decided to purchase our company’s steel core aluminum strand recycling machine. Now after the production is completed and the actual production test is completed, we are ready to load the machine into a container and send it to Italy.

When customers visit the factory, we warmly receive them and arrange a comprehensive tour itinerary. During the visit, customers witnessed the production equipment and process flow of our factory with their own eyes. We introduced the production process and performance characteristics of our steel core aluminum stranded wire recycling machine to customers in detail, allowing customers to have a deeper understanding of our products. Customers have highly recognized our company’s strength and professionalism and expressed strong interest in our products.

After production completion and actual production testing, our steel core aluminum strand recycling machine is ready for shipment. Before shipment, we conduct strict quality inspections to ensure that each machine accessory is intact, and conduct a comprehensive functional test of the machine to ensure its normal operation. Our technicians performed final debugging and optimization on the machine to ensure its performance is stable and reliable. During the packing and shipping process, our staff are responsible and carefully place each machine accessory into the container to ensure the integrity and safety of the machine assembly. We have taken a series of protective measures, including the use of cushioning materials and fixtures, to ensure that the machine is not damaged during transportation. We also closed and sealed the container to prevent external factors from affecting the machine.

While the machine is being shipped to Italy, we will continue to communicate with our customers and provide logistics information and progress in a timely manner. Once the machine arrives at its destination, our after-sales service team will immediately start working to assist customers with installation, commissioning and operation training to ensure that customers can use our steel core aluminum strand recycling machine smoothly.Our team sincerely welcomes customers from all over the world to contact us. We will provide you with customized steel core aluminum stranded wire solutions to meet your needs with a professional attitude and rich experience.

Categories
Cable Recycling Machine,Copper Wire Recycling Equipment

Aluminum Conductor Steel Reinforced Recycling Machine

Aluminum Conductor Steel Reinforced Recycling Machine
Aluminum Conductor Steel Reinforced Recycling Machine
Aluminum Conductor Steel Reinforced Recycling Machine
Aluminum Conductor Steel Reinforced Recycling Machine
Aluminum Conductor Steel Reinforced Recycling Machine

Aluminum Conductor Steel Reinforced Recycling Machine
Aluminum Conductor Steel Reinforced Recycling Machine
Aluminum Conductor Steel Reinforced Recycling Machine
Aluminum Conductor Steel Reinforced Recycling Machine
Aluminum Conductor Steel Reinforced Recycling Machine

Parameter Value
Feed Diameter Hit 100mm
Power 22.25kw
Voltage 220v
Weight 2000kg
Size 20*18*24.5m
Capacity 50m/min


Aluminum Conductor Steel Reinforced Recycling Machine

Aluminum Conductor Steel Reinforced Recycling Machine Product Code : ZY-ACSR

ACSR Wire Equipment Cable Recycling Machine Aluminum Steel Cable Separator Machine.The ACSR Separation Recycling Machine is a device specifically designed to recycle waste materials containing aluminum conductors and steel bars. In the power industry and construction industry, it is common to encounter discarded aluminum wires or conductors, as well as discarded materials with steel bars. The function of the aluminum conductor steel bar recycling machine is to effectively separate and recycle these waste materials for reuse.

Contact WhatsApp Online
Try it now and upgrade your wire stripping experience!

Product Highlights:

  • 1. Mainly used to process ACSR (Aluminum Conductor Steel Reinforced), AAC (All Aluminum Conductor), AAAC (All Aluminum Alloy Conductor), ACCC (Aluminum Conductor Composite Core), ACSR/AW (Aluminum Conductor Aluminum Clad Steel Reinforced), AACSR (Aluminum Alloy Conductor Steel Reinforced) etc. High efficiency and energy saving, favorable price, stable performance and global after-sales service.
  • 2. Integrated structure design, compact structure, small occupied area, easy to move and it can be operated by putting it on flat ground and turning on the power supply.
  • 3. Order now and get it shipped the same day. We are a strong factory with ready stock to ensure your needs are met in a timely manner.
  • 4.Equipped with a powerful magnetic separator, it can effectively separate the steel core, and effectively sort and transport aluminum wires and steel wires for discharge.
  • 5. The diameter of the water inlet is greater than 100mm. When feeding, the feeding roller will be lifted according to the size of the material to ensure smooth feeding of the material. The equipment is equipped with dust bags to effectively reduce dust generation and ensure the cleanliness of the production environment and the health of employees.
  • 6. Supports multi-strand rope connection and can quickly and effectively separate aluminum wires and steel wires. Three-speed three-speed transmission can divide materials into 10 mm, 20 mm, and 50 mm to adapt to different needs.

After-sales Service:

  • Have an experienced overseas installation and commissioning technical team.
  • Detailed operation manual and powerful online technical support.
  • Provide buyers of finished product materials so that you don’t have to worry about how to sell finished products.
  • We can guarantee lifetime supply of equipment accessories.

Machine Details:

  • ① The device operation buttons are simple and clear, providing users with an intuitive, fast and operation experience that does not require tedious learning.
  • ② Transparent observation window, convenient for viewing discharge status, humanized design.
  • ③ The internal design is compact to reduce the volume of the equipment, and the exterior is fully enclosed to minimize noise and improve equipment safety.
  • ④ The equipment adopts a fully enclosed design, button operation, and high safety. There are observation windows and discharge openings at the front and rear
  • ⑤ Environmental protection equipment, recycling rate 99%
  • ⑥ In stock, orders will be shipped on the same day. The device is packed in wooden boxes with metal corners for external reinforcement and international standard internal fixing.
  • ⑦ The equipment complies with environmental protection regulations and standards. No pollution will be produced during the production process. Equipment equipped with dust removal structure