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Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

Cable Recycling Machine Installed in Taiwan

  • Equipment:

    Cable Recycling Machine

  • Capacity:

    300-500 kg per hour

  • Location:

    Taiwan, China

  • Application:

    Copper cables, waste cables,copper wire, etc.

  • Date:

    2025

A customer from Taiwan, China recently installed our 300–500 kg/h cable recycling machine, equipped with a belt conveyor, single-shaft shredder, crusher, vibrating screen, pulse air separator, dust collector, and PLC control system. Waste cables are shredded, crushed, and separated into high-purity copper and plastic granules. With the combined action of airflow and linear vibration, materials move like a wave across the screen surface, allowing sheaths, copper cores, and mixed particles to be accurately discharged from different outlets. The entire process is controlled by an intelligent PLC system that offers one-touch operation, real-time monitoring, and automatic fault alerts.

Cable Recycling Machine Installed in Taiwan
As a professional manufacturer of recycling machinery, we provide customized solutions according to cable types, capacity requirements, and factory layouts. All machines and production lines undergo strict quality inspections, including real-material trial runs before delivery, ensuring stable performance whether supplied as a single machine or a complete system. For more information or to schedule an in-person or virtual factory visit, please contact our sales team.

Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

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Advanced Copper Wire Recycling Solutions 2025

In 2025, copper remains one of the most valuable and widely recycled non-ferrous metals. Scrap copper continues to command strong market prices, with most grades trading around USD $3.3–$4.5 per pound, depending on purity and classification. This makes recycled copper an essential raw material for manufacturers, refineries, and global supply chains. Scrap copper mainly originates from two sources: new industrial scrap generated during manufacturing, and post-consumer scrap recovered from demolished buildings, retired vehicles, obsolete electronics, and aging infrastructure. Whether bare or insulated, nearly all forms of copper can be recycled without degrading its physical or chemical properties, making it one of the world’s most sustainable metals.

Copper is indispensable in electricity, construction, telecommunications, transportation, renewable energy, HVAC systems, and industrial machinery—especially copper wire, which represents the largest single application. As global electrification accelerates through EV charging infrastructure, solar farms, data centers, and power grid upgrades, the demand for recycled copper continues to rise. According to the most recent international data, approximately 30–33% of global copper demand is supplied by recycled copper, while recycled-content copper accounts for around 16.9% of world copper output. This increasing reliance on secondary copper highlights the growing need for efficient, environmentally friendly recovery technologies such as copper wire granulators.

Modern copper wire recycling machines use advanced dry physical separation systems to recover copper and plastic from waste cables with exceptional efficiency. Under optimal operating conditions, these machines can achieve copper purity levels approaching 99.9%. The recovered copper granules retain nearly the same market value as high-grade refined copper. Dry-type recycling technology eliminates secondary pollution, avoids chemical treatment, and consumes only a small fraction of the energy required to mine and smelt primary copper. With environmental regulations tightening and circular-economy policies expanding worldwide, these machines have become essential equipment for copper recyclers in 2025.

Recycling copper is both economically attractive and environmentally necessary. Traditional copper mining and refining require significant fossil-fuel consumption and generate emissions such as sulfur dioxide and fine particulates. By comparison, recycling copper uses about 85% less energy than producing copper from ore and dramatically reduces carbon emissions. Recycling also reduces landfill pressure and lowers waste-management costs. Because processing scrap is far more cost-effective than mining new copper, the recycling sector enjoys stable profit margins and remains one of the fastest-growing segments of the metals industry.

A modern copper wire granulator can process communication cables, automotive wiring harnesses, household wires, and mixed scrap cables into clean copper and plastic granules. High levels of automation ensure strong productivity and stable operation for recycling plants of various scales. To maximize profitability, operators must understand copper classification. Bright copper (pure, uncoated copper) commands the highest price, followed by No. 1 heavy scrap and No. 2 copper, with each grade priced according to purity and contamination levels. Identifying copper is straightforward—it is non-magnetic, highly conductive, and recognized by its reddish-brown appearance, which turns green after oxidation.

Today, the ability to efficiently process insulated scrap cable is central to global copper recovery strategies. High-performance copper wire recycling machines improve recovery rates, enhance economic returns, and support international sustainability goals. As global demand for copper continues rising alongside electrification and renewable energy expansion, clean recycling technology will remain the most important pathway for supplying affordable, high-purity secondary copper to the world market in 2025 and beyond.

Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

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Latest Cable Recycling Machine and Industry News

Cable Recycling Machines Maintenance Guide for Long-Term Efficiency

As the copper cable recycling business continues to grow rapidly, buyers are increasingly focused on machine durability and long-term operating costs. Whether you are investing in a cable granulator, a wire stripping system, proper maintenance is the key to ensuring stable performance, reducing downtime, and extending service life. Modern cable recycling equipment is built with precise mechanical and electrical systems, and every component—from bearings to blades—plays a crucial role in achieving clean metal separation and high recovery rates.

Regular lubrication is one of the most important maintenance tasks. Bearings, reducers, and all moving parts must be kept well-lubricated to reduce friction and prevent premature wear. Bearing grease should be added every 1–2 days depending on workload, while reducers require gear oil added according to the level indicator. Neglecting lubrication will cause overheating, mechanical resistance, and eventual breakdowns. In addition to lubrication, maintaining clean working conditions is essential. Dust, insulation fragments, and metal particles can accumulate on motors, sensors, and electrical panels, affecting output quality and even causing electrical failures. A routine cleaning schedule—using compressed air, wiping pipelines, and removing debris from conveyors—ensures smooth, reliable operation.

Cable Recycling Machines
Cable Recycling Machines

Cutting tools and blades require consistent monitoring because they directly determine crushing efficiency and separation quality. After long-term use, crusher knives become dull and must be re-sharpened or replaced. Mechanical grinding is recommended to maintain the correct blade angle. When the gap between the fixed and moving blades becomes too large to meet crushing standards, knife replacement becomes necessary. Similarly, cable granulators deliver the best results when all feeding batches have uniform wire diameters; mixing thick and thin wires affects separation accuracy and increases blade wear.

Electrical systems also require attention. Motor rotation should be checked during startup, sensors must be calibrated regularly, and worn wires or loose terminals inside panels need immediate correction. Dust buildup on motor windings can cause overheating, reducing motor lifespan. Operators should also be professionally trained, understand machine structure, and follow operational manuals to avoid unnecessary wear. Before loading materials, each machine should run empty for 20–30 minutes to ensure stable rotation and proper conveyor alignment.

A well-maintained copper wire recycling machine not only increases productivity but also significantly lowers long-term operating costs. From lubrication and blade care to routine inspections and operator training, every detail directly affects machine longevity and recovery quality. With consistent maintenance, your cable recycling equipment—whether a copper granulator, stripping machine—will continue delivering high output, reduced waste, and maximum profitability for years to come.

Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

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High Value Cable Types and Recycling Solutions

As a manufacturer specializing in cable stripping machines, copper wire recycling systems (30–2000 kg/h), and jelly cable recycling equipment, we help businesses maximize the value of scrap cables with efficient, high-purity metal recovery. Understanding which cable types offer the highest return is essential for achieving maximum profit and selecting the right recycling machine.

Cable value is determined primarily by its metal content—especially copper. The higher the proportion of recoverable copper or aluminum, the higher the payout. Among all scrap cables, bare bright copper wire delivers the best ROI due to its purity and minimal processing needs. When paired with a stripping machine, it becomes the most profitable material in the recycling business.

Bare Bright Copper Wire & Insulated Copper Wire
Bare bright copper commands the highest market price and requires little processing. For insulated copper wires, using a SUNY GROUP cable stripping machine significantly increases the recycling value by converting mixed cables into clean copper, reducing processing cost and improving ROI. After stripping, our copper granulator systems can further process the separated materials into high-purity copper granules.

Twin & Earth Cable
Common in residential and commercial electrical installations, Twin & Earth is easy to process. While hand-stripping is time-consuming, this type of cable runs efficiently through our 30–2000 kg/h cable granulator lines, turning large volumes into clean copper and plastic granules with stable output.

Single Core Cable
Widely used in buildings, electronics, and automotive wiring, single-core cables are excellent feedstock for granulators. Rigid, solid-core types are easy for our stripping machines to process, while multi-strand versions (such as tri-rated wires) run smoothly through our granulator system, avoiding the difficulty of manual stripping.

Flexible Cable (Flex Cable)
Found in household appliances and machinery, flexible cables are difficult to strip manually because of their soft structure. Our copper wire granulator equipment handles these cables efficiently, separating copper and insulation with high purity and minimal labor.

Cat 5/6 Network Cable
Although Cat 5/6 contains less copper, it remains valuable when processed with our data cable granulator, which is optimized for thin copper cores and mixed materials. This ensures stable separation even with low-grade, low-copper cables.

Steel Wire Armored (SWA) Cable
Designed for underground or outdoor installation, SWA cables include copper, PVC, and steel armor. They are challenging to process manually, but our heavy-duty granulator line handles them effectively when pre-cut, removing the steel armor and recovering copper with high efficiency.

HO7 Cable
Widely used in construction and renewable energy applications, HO7 contains flexible, high-quality copper. When batch-processed, it performs excellently in our granulation system, providing clean separation after a full system cleaning.

Low-Grade Cables (Coaxial, HDMI, etc.)
Low-grade cables contain little copper and large amounts of plastic or shielding. Our jelly cable recycling machine and low-grade cable processing line are designed specifically to separate these complex materials, improving copper recovery from otherwise low-value scrap.

With the right combination of cable stripping machines, copper wire granulators, and specialized jelly-cable processing systems, recyclers can unlock maximum value from every cable type—boosting profit while supporting sustainable, environmentally responsible operations.

Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

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Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

Cable wire recycling machine arrived in Spain

  • Equipment:

    Cable wire recycling machine

  • Capacity:

    300-400 kg per hour

  • Location:

    Spain

  • Application:

    Copper cables, waste cables,copper wire, etc.

  • Date:

    2025

The waste copper wire recycling machine—also known as a cable granulator—is an advanced eco-friendly system designed to efficiently recover high-purity copper from a wide range of scrap wires using dry physical separation without secondary pollution. Our latest model has now arrived at the customer’s site in Spain, where installation and commissioning are underway.

Cable wire recycling machine arrived in Spain

The equipment will help the customer achieve clean copper and plastic separation with stable performance, low maintenance, and high economic return. The customer has expressed strong satisfaction with the machine’s build quality and processing capability. Our professional technology and considerate service will provide you with the most reasonable personal solution. For more machine information, or to schedule a factory visit (in-person or virtual), feel free to contact our sales team.
Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

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Latest Cable Recycling Machine and Industry News

Cable Copper Wire Recycling Machine Recommendation

A cable copper wire recycling machine is designed to process various waste cables and separate copper, aluminum, and other valuable metals from insulation materials. For different production needs, users can choose compact systems for limited space, reinforced models with higher output, or large-scale lines equipped with heavy-duty crushers and electrostatic separation units. The final selection depends on scrap volume, available space, and the desired copper recovery rate.

Our enhanced cable recycling line adopts a highly efficient process that includes a single-shaft shredder, belt conveyor, crusher, feeding system, pulse dust collector, air separator, vibrating screen, and PLC intelligent control. This upgraded configuration increases capacity, improves separation accuracy, and maintains a clean and stable working environment. With a reinforced layout and optimized airflow system, copper recovery can reach up to 99.9%, achieving 100% purity comparable to European machines.

Cable Copper Wire Recycling Machine Recommendation
Cable Copper Wire Recycling Machine

When choosing a recycling machine, the key considerations include the machine’s processing capacity, the types of cables handled, durability of the structure, and operational convenience. High-quality materials and robust assemblies ensure long service life—many users have operated our equipment for over ten years with minimal maintenance. Ease of use is equally important: intuitive PLC controls, simplified maintenance points, and automated detection functions reduce labor intensity and prevent raw-material waste. For users with mixed cable types, our machines can process almost all common copper and aluminum cables without repeated adjustments.

Investing in a high-efficiency granulator provides significant economic and environmental benefits. The mechanical crushing and separation process converts waste cables into high-value recycled copper while operating with pulse dust-removal for pollution-free production. Recycling helps reduce raw-material costs, supports environmental sustainability, and increases profitability through the sale or reuse of recovered metals.

We are a professional manufacturer of recycling machinery with strong technical expertise and complete service support. Our team provides tailored solutions based on your cable type, capacity requirements, and factory layout. For more details or to arrange an on-site or virtual factory visit, please contact our sales team anytime.

Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

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Industrial Cable Wire Stripping Machine Boost Your Copper Profit

Our industrial wire stripping machine is engineered for fast, precise, and high-yield copper recovery from a wide range of scrap cables. With powerful cutting performance, multi-channel feeding, and durable alloy-steel construction, it is the ideal solution for small recycling workshops, scrap yards, demolition companies, and electrical contractors looking to maximize copper output while reducing manual labor.

Industrial Cable Wire Stripping Machine Boost Your Copper Profit
Industrial Cable Wire Stripping Machine Boost Your Copper Profit

The machine separates copper and insulation through a purely mechanical process—no chemicals, no pollution. Its adjustable dual-blade system cuts both the top and bottom of the cable, guaranteeing clean separation even on thick-coated or multi-core wires. Operators can feed materials through multiple spring-tension ports or use the open feed port for oversized cables such as XLPE, power main cables, or armored lines. A dedicated shredding port enables one-pass stripping of Romex-type cables, a capability unmatched by most competitors.

Built with a solid steel frame, heavy-duty roller wheels, and high-torque motors (110–120V or 220V), the machine handles everything from 22 AWG to large 1.5″ (or 3 1/8″) diameter cables. Models with 10–12 dedicated channels, dual rollers, and adjustable tension ensure accurate stripping for various insulation materials, including PVC, rubber, and heavy-jacketed industrial cables. Processing speed reaches up to 200 ft/min, delivering high productivity in compact workshop spaces.

Designed for continuous industrial use, the stripper includes reverse rotation, emergency stop protection, covered switches, a pull-out scrap tray, and a full set of spare blades. These features guarantee operational safety and long-term reliability. Whether for copper, aluminum, or mixed-core wires, this machine helps operators increase yield, reduce downtime, and transform scrap cables into high-value recycled material.

Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com

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Jelly(Gel) Cable Washing Crushing and Copper Sorting Line

The Jelly-Filled Cable Recycling Machine is designed to efficiently extract pure copper and recyclable plastic from jelly (gel) or oil-filled communication and underground cables. These cables, commonly used in outdoor telecom applications, contain sticky waterproof gel that makes separation difficult. Our fully automated 2–3 t/h recycling line combines crushing, washing, flotation, and gravity separation to ensure over 99% copper recovery purity, while maintaining eco-friendly operation through water circulation and dust control systems.

The process starts with a Belt Conveyor feeding cables into the Wire Separator (double-shaft shredder), located on the second-floor platform, for primary shredding. The shredded material is transferred through a Belt Magnetic Separator and Vibrating Feeder to remove iron impurities and ensure even feeding. The cables then enter the Oil Wire Flotation Tank, where the special washing system dissolves and removes jelly or grease using eco-safe cleaning agents. A Stainless Steel Screw Conveyor transfers the cleaned material to Knife Crushers (dual units) for fine crushing, reducing the material size to less than 2 mm for precision separation.
Jelly(Gel) Cable Washing Crushing and Copper Sorting Line
Jelly(Gel) Cable Washing Crushing and Copper Sorting Line
Next, the material passes through Stainless Steel Dehydrators (dual units) to remove excess moisture, before entering the Shaking Tables (dual units) with a Water Circulation System. Here, copper granules and plastic are separated by density difference, achieving a clean and high-purity copper output. Finally, the copper particles are processed through the Copper Granule Dryer (with Control Cabinet) for drying and collection.

This advanced recycling line ensures stable performance, continuous operation, and high automation, all controlled via a PLC system. Each component, from the shredding to the final drying stage, is designed for durability and easy maintenance. It’s the ideal solution for recyclers and cable recovery plants seeking maximum copper yield and minimal environmental impact from jelly or gel-filled cables. For more machine information, or to schedule a factory visit (in-person or virtual), feel free to contact our sales team.
Contact Tel: +86 199 0388 6476
Contact Email: zyunfei87@gmail.com