Author: sunycable

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Latest Cable Recycling Machine and Industry News

Recycle Jelly Filled Cables: Solutions, Advantages and Process.

The recycling of jelly-filled cables, commonly used in telecommunications, presents unique challenges and opportunities. Jelly filled cable is an underground cable having polythene as insulation on conductors and the inter-spaces between the conductors is fully filled with petroleum jelly. Petroleum jelly prevents ingress of moisture and water inside the core in the event of any damages to the cable.These cables, filled with a gel-like substance to prevent moisture ingress, require specialized processes for effective recycling.

There are three overall solutions, namely mechanical recycling, carbonization (thermal) recycling, and chemical recycling. Let’s first discuss the mechanical recycling of Jelly filled cables. Mechanical recycling involves physically separating the different components of the cable, including gel fillers, metal conductors, and plastic insulation. Through the initial collection → crushing → cleaning → separation, the final material that can be recycled is obtained. The advantage is that it is more environmentally friendly, avoids the use of harmful chemicals or high energy input, and has a high metal and plastic recovery rate. The process can recycle a large amount of cable materials, especially metals such as copper and aluminum, which are valuable in the secondary market.

Then there is the carbonization (thermal) recycling of Jelly filled cables. Thermal recycling uses heat to decompose jelly fillers and other ingredients. The metal is recovered after the jelly and plastic are burned. First, the oily filled cable is chopped into small pieces, and then the cable fragments are placed in a carbonization furnace. This process removes grease and carbonizes the plastic layer. After carbonization, we can further separate copper and carbon residue. This method can efficiently process a large number of cables, especially effectively decomposing gel fillers. After the gel and plastic materials are incinerated, the metal is easily recycled. More economical and environmentally friendly.

Finally, there is the chemical recycling of Jelly filled cables. Chemical recycling involves using solvents to dissolve the jelly filler and separate the cable components. Chemical recycling can achieve high purity of recycled materials and is very suitable for cables with complex structures. The process can effectively dissolve the gel filler, making material separation simple. However, chemicals need to be handled with care. If chemicals are not handled properly, they may cause harm to the environment. The policies of most environmentally friendly countries do not support this option.

In general, in the global recycling market, mechanical recycling and carbonization (thermal) recycling are the main solutions for processing Jelly filled cables. If you are interested in our technology on jelly-filled cables recycling, please never hesitate to contact us for detailed discussion.

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Latest Cable Recycling Machine and Industry News

Cable Granulator, an efficient and environmentally friendly copper cable recycling tool!

In the process of modern industrialization, the recycling of waste cables not only helps to save resources, but also effectively reduces environmental pollution. In order to better serve customers, SUNY GROUP has recently launched a highly efficient and environmentally friendly copper cable recycling equipment – Cable Granulator. This equipment has quickly become a leader in the industry with its excellent performance and superior technology.

Cable Granulator is a mechanical device that can separate and recycle metals (mainly copper or aluminum) from plastics in waste cables. This equipment is widely used in the recycling of waste cables, especially in the wire and cable industry, the scrap metal recycling industry and related environmental protection industries. SUNY GROUP’s Cable Granulator adopts advanced design concepts and high-tech materials to ensure that the equipment is stable and efficient during operation. Its core components include:

High-efficiency crushing system: Using advanced crushing technology, the waste cables are quickly crushed to improve processing efficiency.

Fine separation system: Through multi-stage separation technology, copper and plastic are effectively separated, with a separation rate of up to 99%, ensuring the purity of the recycled materials.

Intelligent control system: The equipment is equipped with an intelligent control panel, which is easy to operate and monitors the operating status in real time to ensure safe and efficient operation of the equipment.

SUNY GROUP’s Cable Granulator has three major advantages: low-energy design, environmentally friendly materials and exhaust gas treatment system: the use of high-efficiency motors and optimized transmission systems significantly reduces energy consumption and saves production costs; the main body of the equipment is made of environmentally friendly materials to reduce the impact on the environment; it is equipped with advanced exhaust gas treatment devices to effectively purify the exhaust gas generated during the treatment process. In addition, the equipment has a high recovery rate, and the metal separation rate can usually reach 99% or even higher, maximizing the recovery of valuable metal resources.

In international trade, Cable Granulator equipment is mainly exported to countries and regions that need to deal with a large number of waste cables, including developed countries with strict environmental protection requirements and developing countries with gradually improving environmental awareness. By exporting Cable Granulator, suppliers can help customers recycle resources efficiently and promote the development of environmental protection. The main customer groups include scrap metal recycling companies, wire and cable manufacturers, and environmental companies focusing on resource recovery and environmental protection. These customers need efficient equipment to handle waste cables and production waste. Our team warmly welcomes customers from all over the world to contact us. We will provide you with customized solutions to meet your needs with a professional attitude and rich experience. We are online at any time to help you understand the machine.

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Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

Indian customer’s 300kg/h copper wire recycling machine successfully passed the mailing material test.

Recently, our company successfully completed the production and assembly of a 300kg/h copper cable recycling machine, which will be shipped to the factory of an Indian customer. This is another successful case we have achieved in the international market, demonstrating our professional technology and efficient service in the field of machinery manufacturing.

In order to ensure that the operating data of the equipment meets the standards for factory delivery, we conducted rigorous tests after the production was completed. We carefully selected a batch of waste cables to simulate the actual working environment and comprehensively test the performance of the equipment. During the trial run, the equipment ran smoothly and all data met the standards. The most satisfying thing is that the separation rate of copper cables is as high as 99%, far exceeding the customer’s expectations. Through this test, we verified the efficiency and reliability of the equipment and ensured that customers can obtain the best separation effect in actual use.

The Indian customer highly appreciated our rigorous attitude and professionalism. After learning about our test results, he was even more confident in our equipment. In order to further ensure the performance of the equipment in its factory, the customer specially mailed a batch of cable materials that they actually wanted to recycle from India. We immediately conducted a second test after receiving these materials. The results once again proved the superior performance of the equipment, the discharging results were satisfactory, and all data met the customer’s requirements. In order to make customers more assured, we retained all samples of the test discharging and provided them to a third party for inspection. In this way, we hope to provide customers with a more transparent and fair use experience and ensure that every penny spent by customers is worth it.

This cooperation with Indian customers once again proves our leading position and excellent service in the field of mechanical equipment. Through rigorous testing and multiple verifications, we not only provide customers with efficient and reliable equipment, but also win the trust and praise of customers. If you are interested in our products or have any questions, please feel free to contact us. We will serve you wholeheartedly and provide the most professional solutions.

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Latest Cable Recycling Machine and Industry News

How do you handle and recycle large amounts of cable wire? Do you need to purchase professional equipment for cable recycling?

In the world’s waste management, electronic waste is the fastest growing part of the waste stream, mainly due to the high demand and high elimination of electronic products in modern society. In fact, 86% of the world’s electronic waste is sent to landfills and incinerators, which is not good for the earth and the reuse of resources. This article will explain one of the waste materials in electronic waste – waste cables. How to deal with and recycle a large number of cables? Only in this way can it be beneficial to the earth and the reuse of resources. Do you need to buy professional cable recycling equipment?

Before starting this money-making project, please confirm whether you have enough waste cables? If your reserves are small, please think carefully before starting this project, instead of starting blindly. Then, for those individuals or companies with a large number of waste cables, congratulations, you will make a lot of money through the waste cable recycling business. What is the finished product you can get by recycling waste cables? The answer is copper particles and plastic outer packaging (only considering the recycling of copper cables). You will ask me why recycling cables can make a lot of money? Then please ask about the local price of recycled copper, and you will know that you will make a lot of $$$$$$$!

You can start recycling in the simplest way, through a cable stripping machine. Put the waste cables through this machine, and then you will get clean copper and plastic packaging separated. When you accumulate a certain weight, you can sell it to merchants who specialize in purchasing them. Any metal recycling center will be happy to accept your copper core wire, and the more the better, earn your first bucket of cable recycling $$$$$$$$! SUNY GROUP copper wire stripping machine has the advantages of Simple operation and safe use. The blade adjusting rod is convenient to adjust the blade distance according to the wire diameter. Double stripping path with doubleknife, made the separation conplete, Scroll design at the outlet avoide the wire damage. There are round holes and squareholes of different sizes, which can strip wires with multiple center diameters. The blade adjusting rod is convenient to adjust the blade distance according to the wire diameter.

If you are not satisfied with a single, inefficient recycling process, you can also try to purchase a professional cable recycling plant. For example, SUNY GROUP fully automatic cable recycling plant. The device adopts an integrated design, compact design, small footprint, and easy to move. Just place it on a flat surface and connect it to a power source to operate it. The PLC control system makes the appearance simple and beautiful, and the operation is simple, and one person can operate it. Gravity separation adopts Italian air suspension separation technology, which can accurately adjust the vibration frequency and airflow of the material suspension according to different materials. The equipment is fully enclosed and equipped with an advanced pulse dust removal system, which can effectively collect dust during the production process and discharge it through the dust removal port. The company is also equipped with electrostatic sorting equipment to recycle the remaining copper in the plastic, ensuring that there is no plastic in the copper and no copper in the plastic.

Finally, do you need to buy professional cable recycling equipment? This depends on whether you have enough funds and available factory buildings. When you are ready, all difficulties cannot make you make money in cable recycling. If you are interested in our cable recycling products and services, or have any questions, please do not hesitate to contact our team immediately. We will wholeheartedly provide you with professional cable recycling solutions and provide you with the best service.

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Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

Sri Lankan customers visited SUNY GROUP factory to see the machine production and delivery.

Not long ago, a group of customers from Sri Lanka were invited to visit SUNY GROUP factory, to conduct field inspections and personally experience the entire process of the company’s cable recycling and PCB recycling machine production and delivery. This visit not only allowed customers to gain an in-depth understanding of SUNY GROUP’s production strength and technical level, but also further enhanced the confidence of both parties in cooperation. When the customers arrived at SUNY GROUP factory, they were warmly welcomed by the company’s senior management and employees. The company prepared a simple and grand welcome ceremony for the customers. Afterwards, the company’s head led the customers to visit the exhibition hall and introduced the company’s development history, business scope and future development plans in detail. Through the physical display and video demonstration in the exhibition hall, customers have a preliminary understanding of SUNY GROUP’s overall strength and corporate culture.

In the workshop, the machines roared, and the workers were busy and orderly operating various production equipment. The technicians explained in detail every production link, including material selection and processing, machine assembly and commissioning, quality control and testing, etc. The customer not only saw the precise production process, but also touched the equipment parts being produced in person, and deeply felt the strict requirements and superb technology of SUNY GROUP in production process. The technicians demonstrated the working principle and technical advantages of the machine to the customer through drawings, models and actual operation.

In order to ensure the quality of each equipment, SUNY GROUP has established a strict quality control system in the production process. The customer visited the quality inspection workshop and witnessed the various inspection processes of the equipment before leaving the factory. From the physical performance test of the hardware to the functional verification of the software, every link reflects SUNY GROUP’s high attention to product quality. The customer expressed high appreciation for SUNY GROUP’s rigorous quality control process and advanced testing equipment. The customer saw the equipment to be delivered, neatly arranged and well packaged. The technicians introduced the final inspection and packaging process of the equipment before leaving the factory to ensure that each equipment is not damaged during transportation. At the same time, SUNY GROUP also provides customers with detailed operation manuals and technical support to ensure that customers can smoothly install and use the equipment after it arrives.

In the future, SUNY GROUP will continue to uphold the concept of “technology is guarantee, quality is life, service is foundation, brand is goal”, constantly improve its own strength, and provide better products and services to global customers. If you are interested in our cable recycling products and services, or have any questions, please do not hesitate to contact our team immediately.

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Cable Recycling Machine Success Stories Across Over 100 Countries Worldwide

Old Polish customers and new partners visit SUNY GROUP 1000kg/h cable recycling plant!

Recently, SUNY GROUP welcomed an old customer from Poland and his new partner. The focus of the visit was the company’s latest 1000kg/h cable recycling plant and lithium battery recycling equipment. This visit not only highlights the excellent performance of our products, but also demonstrates the company’s deep cooperative relationship with international customers. Under the warm reception of the company’s senior management and professional technicians, the old Polish customer and his new partner first participated in a brief welcome ceremony. In order to express the close cooperative relationship between SUNY GROUP and the guests, we deliberately left many precious video images to record this moment.

In the subsequent exchanges, the first stop of the visit was SUNY GROUP’s new 1000kg/h cable recycling plant. In the plant area, modern equipment is arranged in an orderly manner, and the advanced technology and automation are impressive. The technical engineer introduced in detail the working process of the cable recycling equipment, including crushing, sorting and refining. Next, the customers visited the company’s lithium battery recycling equipment. This equipment uses the most advanced crushing and separation technology, which can safely and efficiently process waste lithium batteries and extract valuable metals such as cobalt and lithium. The technicians explained in detail the working principle of the equipment and its application in actual operation.

The visit of old customers and new partners in Poland further consolidated SUNY GROUP’s position in the international market and demonstrated the company’s leading technology and outstanding strength in cable recycling and lithium battery recycling. SUNY GROUP also thanks old customers in Poland for bringing us new orders. We warmly welcome customers from all over the world to contact us. We will wholeheartedly provide you with the best cable recycling products and services to meet your needs.

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Latest Cable Recycling Machine and Industry News

Workflow and field test of new aluminium conductor steel recycling machine.

The ACSR Recycling Machine is a state-of-the-art machine designed to address the complexities of recycling aluminium conductor steel reinforced cables. These cables are typically used in high voltage power lines and present unique challenges due to their composite aluminium and steel construction.The innovative design of the ACSR Recycler allows for the efficient separation and recycling of these materials, ensuring high purity and minimal waste.

Detailed workflow of the ACSR recycling machine. The feeding process starts with feeding the aluminium conductor steel cable into the machine. This can be done manually or via an automatic conveyor system. The machine is designed to handle cables of various sizes and thicknesses, ensuring versatility. Once the cable is fed into the machine, it passes through a series of rotating blades for the initial cut. This step segments the cable into manageable lengths for further processing. The segmented cable is then fed into the shredding and shredding unit. Here, powerful motors drive high-torque shredders that cut the cable into smaller, more uniform pieces. This step is crucial for the subsequent separation process. After shredding, the mixed material is transferred to a magnetic separation unit. This unit uses powerful magnets to effectively separate the steel component from the aluminium. The separated steel is collected in designated bins for further processing or resale. The remaining aluminium pieces undergo eddy current separation, which uses a magnetic field to separate any remaining non-ferrous metals. This step ensures the purity of the recovered aluminium, making it suitable for high quality recycling. The purified aluminium and steel are then sorted and collected in separate containers. The automated system of the steel core aluminium strand recycling machine ensures that the sorted material is ready for immediate use or transport to a recycling facility.

In field test results, the Aluminium Conductor Steel Recycling Machine demonstrated impressive throughput, processing up to 50m of cable material per hour. This high capacity significantly reduces the time and labour required for recycling operations. The machine’s aluminium and steel recovery rates were both in excess of 99%, highlighting its accuracy and effectiveness. The high purity of the recovered material is particularly impressive, meeting industry standards for the quality of recovered metals. During field tests, the steel-core aluminium strand recycling machine had minimal downtime and maintenance issues. Its robust design and high-quality components contribute to its reliability, making it a dependable asset for recycling facilities.

The Aluminium Conductor Steel Recycling Machine represents a major leap forward in recycling technology. With its efficient workflow and proven performance in the field, the SUNY GROUP Steel Core Aluminium Strand Recycling Machine promises to revolutionise the recycling industry and provide an effective solution for the sustainable management of aluminium conductor wire rope cables.Please do not hesitate to act now! You can get in touch with us by phone, email or online contact.

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Latest Cable Recycling Machine and Industry News

SNEC second day: Suny Group showcases leading cable recycling equipment and copper wire stripping machines.

Shanghai, June 13, 2024 – The 18th SNEC International Solar Energy Industry and Photovoltaic Engineering Exhibition opened grandly yesterday. As one of the world’s largest and most influential photovoltaic events, SNEC attracts well-known companies and professional visitors from all over the world. Suny Group showcased its latest cable recycling equipment and copper wire stripping machines at the exhibition, which attracted widespread attention.

On the second day of the exhibition, Suny Group’s booth attracted a large number of visitors to stop and consult. The company’s technical experts and sales staff introduced the working principles, technical advantages and application scenarios of cable recycling equipment and copper wire stripping machines in detail, and demonstrated the operation process of the equipment on site. A customer from India said: “Suny Group’s cable recycling equipment is very efficient and can help us better recycle waste cables and save costs. The copper wire stripping machine is also very easy to operate and is very suitable for our daily work needs.” Another customer from Germany spoke highly of the environmental protection design of the equipment: “Suny Group’s equipment is very well done in terms of environmental protection, especially the design of the dust removal system, which can greatly reduce dust emissions during the production process, which is a point we attach great importance to.”

Cable recycling equipment is one of the highlights of Suny Group’s exhibition. The equipment is designed to efficiently and environmentally recycle metals and plastics from waste cables, reduce resource waste, and achieve sustainable development. At the exhibition site, Suny Group also displayed its new generation of copper wire stripping machines. The equipment is designed for processing copper wires of various specifications (1-200mm), with the characteristics of easy operation, high efficiency and durability, and is widely used in the recycling industry of wires and cables.

Our team warmly welcomes customers from all over the world to contact us. We will provide you with customized solutions to meet your needs with a professional attitude and rich experience. If you are interested in our products and services, or have any questions, please do not hesitate to contact our team immediately.